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HABA Research · Custom metal fabrication

Choosing sheet thickness for metal enclosures

A practical guide for custom enclosures, panels, covers and brackets.

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What determines thickness

Dimensions, stiffness, weight, bends, fixing method and finish determine the choice. A small enclosure may use 1–1.5 mm sheet; larger panels or loaded brackets often require 2–4 mm or more. These are examples, not design specifications.

Geometry and cost

Folded edges, flanges and ribs can increase stiffness without automatically increasing thickness. Thicker sheet increases material cost, cutting time and bending force.

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Provide STEP/PDF, overall dimensions, material, visible surfaces, fixing method and loading requirements. We can discuss manufacturing adjustments before production.

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Send STEP, DXF or a dimensioned PDF, material grade, thickness, quantity, critical tolerances, finish and required delivery date. We clarify the technical details and confirm price and lead time.

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