Mazak Integrex 100 SY
CNC milling and turning on Mazak Integrex 100 SY
Complex parts machined through turning, milling, drilling and threading in one multi-tasking CNC cell, with main spindle, sub-spindle and a 40-tool magazine.
Why Mazak Integrex 100 SY matters for your project
Mazak Integrex 100 SY combines turning and milling operations on the same workpiece. For parts with diameters, milled flats, radial holes, slots, threads or machining on both ends, it reduces repeated setups and transfers between machines.
Our configuration includes Mazatrol 640 MT PC Fusion CNC control, 40-tool magazine, 3-jaw chucks on the main spindle and sub-spindle, parts catcher with conveyor, touch sensor and gantry loader. This supports repeatability, faster setup and more stable production for prototypes and small to medium batches.
Our machine configuration
| CNC control | Mazatrol 640 MT PC Fusion |
|---|---|
| Tool magazine | 40-position ATC |
| Chucks | 3-jaw chucks on main spindle and sub-spindle |
| Main spindle / sub-spindle | up to 6,000 rpm, 0.001° indexing |
| Driven tools | up to 10,000 rpm |
| Travels | X approx. 360 mm, Y +/-60 mm, Z approx. 784 mm |
| Maximum cutting length | approx. 755 mm |
| Maximum swing | approx. 470 mm |
| Indicative bar capacity | approx. 42 mm |
| Automation | parts catcher with conveyor, touch sensor, gantry loader |
Customer advantages
- Fewer successive setups, reducing positioning error risk
- Front/back machining with sub-spindle for parts closer to ready-to-assemble condition
- 40-tool magazine for multiple operations without frequent setup changes
- Touch sensor for faster in-machine setup and checks
- Parts catcher and gantry loader for a better flow on repeat batches
Suitable parts
shafts, bushings, flanges, spacers and adapters
turned parts with side milling or radial holes
components for machinery, automation and mechanical assemblies
parts where operation-to-operation accuracy matters more than simple cutting
How we start the project
Send STEP/IGES/DXF/DWG or a dimensioned PDF, material, quantity and critical tolerances. We check whether the part fits the Mazak Integrex workflow and return the manufacturing route, price and lead time.
Indicative technical data converted to metric from the public CAE listing; the configuration above is the one confirmed for the HABA Research machine.